Metal Fabrication
YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP THE METAL FABRICATION INDUSTRY
Overview
The metal fabrication industry is a critical sector in manufacturing, encompassing processes such as cutting, bending, welding, machining, and assembling metal components. It serves a wide range of industries, including aerospace, automotive, construction, shipbuilding, and heavy machinery. The global metal fabrication market was valued at over $20 billion in 2023 and is projected to continue growing due to advancements in automation and demand for precision components.
The use of industrial wire and abrasive brushes, along with FLEX-HONE® tools, is essential in the metal fabrication industry. These tools help address common surface finishing challenges, ensuring high-quality, precision-finished components. The use of these types of tools in an automated setup further provides consistent results saving time any money. As the industry continues to grow, the demand for reliable finishing solutions will remain strong, making
these tools indispensable for manufacturers.
Use of Industrial Wire and Abrasive Brushes Use of Industrial Wire and Abrasive Brushes
Industrial wire and abrasive brushes play an essential role in surface finishing, cleaning, and deburring within metal fabrication. These tools are widely used for:
Deburring
Removing sharp edges or burrs left after machining, stamping, or cutting.
Rust and Paint Removal:
Preparing surfaces for welding or painting by eliminating corrosion and old coatings.
Weld Cleaning
Removing slag and oxidation after welding to ensure a clean, professional finish.
Polishing and Finishing
Achieving a smooth surface to enhance durability and aesthetics.
FLEX-HONE® Tools and Their Benefits FLEX-HONE® Tools and Their Benefits
FLEX-HONE® tools are specialized honing brushes designed for surface finishing and edge-blending in metal parts. These tools consist of abrasive globules mounted on flexible nylon filaments, making them ideal for applications such as:
Cross-Hole Deburring
Effectively removing burrs from intersecting holes in machined parts.
Cylinder Surface Finishing
Providing a uniform, plateau finish in engine cylinders, hydraulic cylinders, and firearm barrels.
Improving Surface Quality
Enhancing lubrication retention, reducing friction, and improving component performance.
Featured Products
Brush Research 14353 Automotive 10 -Piece FLEX-HONE® Kit, 180 Grit, Silicon Carbide
Abrasive Type: 180 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide
Abrasive Type: 120 Grit Silicon Carbide
Kit Includes: 10 Hones
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Brush Research BCKFIN24, 10-Piece Finishing FLEX-HONE® Kit, 240 Grit, Silicon Carbide
Abrasive Type: 240 Grit Silicon Carbide
Kit Includes: 10 Hones
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Brush Research BCKFIN600, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Silicon Carbide
Abrasive Type: 600 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKDBR120AO, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Aluminum Oxide
Abrasive Type: 120 Grit Aluminum Oxide
Kit Includes: 10 Hones
BRM ADBK80 NAMPOWER, 3 Piece Disc Brush Kit, 1-80mm Dot, 1-80mm Turbine, 80 Grit With Holder
Brush Diameter(mm): 80
Fill Material: 80 Grit Combination-Ceramic/Silicon Carbide Abrasive Nylon
Type: Dot/Turbine Kit
Trim Length: 18.0
BRM AEB20010080 NAMPOWER End Brush, 2 Diameter, 5.250" OAL, 80 Grit, Ceramic Abrasive Filament
Brush Diameter(in) 2
Fill Material: Abrasive Impregnated Ceramic
Type: Solid End
Trim Length(in): 1
Overall Length(in): 5.25
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81-ADKIT Miniature Diamond Abrasive Nylon Deburring Brush Kit-Inch Sizes (12/Pack)
Fill Material: Abrasive Nylon
Kit Includes: 12 Brushes
NAMPOWER 8-Piece Thread Deburring Brush Kit, Inch Sizes, 120 Grit, Ceramic
Fill Material: Abrasive Impregnated
Abrasive Type: 120 Grit Ceramic
Kit Includes: 8 Brushes
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NAMPOWER 8-Piece Thread Deburring Brush Kit, Metric Sizes, 120 Grit, Ceramic
Fill Material: Abrasive Impregnated
Abrasive Type: 120 Grit Ceramic
Kit Includes: 8 Brushes
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81-AY KIT Miniature Abrasive Nylon Deburring Brush Kit-Inch Sizes (12/Pack)
Fill Material: Abrasive Nylon
Kit Includes: 12 Brushes
81-AY KIT Miniature Abrasive Nylon Deburring Brush Kit-Metric Sizes (12/Pack)
Fill Material: Abrasive Nylon
Kit Includes: 12 Brushes
81-A KIT Miniature Stainless Steel Deburring Brush Kit-Inch Sizes (12/Pack)
Fill Material: Stainless Steel
Kit Includes: 12 Brushes
81-A KIT Miniature Stainless Steel Deburring Brush Kit-Metric Sizes (12/Pack)
Fill Material: Stainless Steel
Kit Includes: 12 Brushes
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BRM 84SKITA, 6 Piece Brush Kit, Sizes Include Diameters .125" - .437", Stainless Steel
Fill Material: Stainless Steel
Kit Includes: 6 Brushes
BRM 84CKITA, 6 Piece Brush Kit, Sizes Include Diameters .125" - .437", Carbon Steel
Fill Material: Carbon Steel
Kit Includes: 6 Brushes
BRM 84BKITA, 6 Piece Brush Kit, Sizes Include Diameters .125" - .437", Brass
Fill Material: Brass
Kit Includes: 6 Brushes
BRM 84NKITA, 6 Piece Brush Kit, Sizes Include Diameters .125" - .437", Nylon
Fill Material: Nylon
Kit Includes: 6 Brushes
BRM 84HKITA, 6 Piece Brush Kit, Sizes Include Diameters .125" - .437", Natural Bristle
Fill Material: Natural Bristle
Kit Includes: 6 Brushes
case studies
Learn how BRM tools are being used to improve processes, cut costs and save time!
NAMPOWER Wheels Improve Complex Part Deburring
Learn how BRM’s NAMPOWER high performance abrasive nylon wheels are used to improve deburring processes on extremely hard, complex parts.
download pdf
Custom FLEX-HONE® Tools for Deburring Piercings
Learn how a stamping company is using custom FLEX-HONE® tools to remove burrs form pierced holes in stepped sections of spring cups that flare at the top.
download pdf
FLEX-HONE® Resource Guide
The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommended RPMs? We go over all of this and more.
download pdfApplication Sales Sheet
FLEX-HONE®-CROSSHOLE DEBURRING
download pdfFLEX-HONE®-CROSSHOLE DEBURRING
Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!
download pdf
FLEX-HONE®-POLISHING HARDENED STEEL
download pdfFLEX-HONE®-POLISHING HARDENED STEEL
Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!
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FLEX-HONE®-COATING REMOVAL
download pdfFLEX-HONE®-COATING REMOVAL
Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!
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FLEX-HONE®-RUST AND CORROSION REMOVAL
download pdfFLEX-HONE®-RUST AND CORROSION REMOVAL
Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!
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FLEX-HONE®-THREAD DEBURRING
download pdfFLEX-HONE®-THREAD DEBURRING
Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!
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NAMPOWER END BRUSH - ALUMINUM
download pdfNAMPOWER END BRUSH - ALUMINUM
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!
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NAMPOWER END BRUSH - INCONEL
download pdfNAMPOWER END BRUSH - INCONEL
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!
download pdf
ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING
download pdf
NAMPOWER-CERAMIC THREAD DEBURRING
download pdfNAMPOWER-CERAMIC THREAD DEBURRING
Learn how these ceramic abrasive filament brushes maximize value per part by deburrs threads in 5 seconds!
download pdfHow Can We Help
NOT SURE WHAT YOU NEED?
Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.
CUSTOMIZED BRUSHES
Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.
NOT SURE WHAT YOU NEED?
Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.
CUSTOMIZED BRUSHES
Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.