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AEROSPACE

YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP THE AEROSPACE INDUSTY

OVERVIEW

In the aerospace industry, precision and durability aren’t just goals, they’re requirements. From jet engine builders to aircraft manufacturers and MRO operations, every component must meet exceptionally high standards to perform safely and reliably. That’s why surface finishing plays such a critical role in this field.

Components like turbine blades, landing gear, structural assemblies, and engine parts are exposed to intense stress (extreme heat, corrosive environments, and high pressure) on a regular basis. Proper surface finishing not only enhances their resistance to wear and fatigue but also improves corrosion protection, reduces friction, and helps extend overall service life. For professionals working with metals in aerospace applications, having a deep understanding of finishing processes and using the right tools is key to achieving the performance these systems demand.

Can be used in Virtually any rotating spindle

Hand Drill
Drill Press
Robotic Cell
Machining Center

THE FLEX-HONE® TOOL IN AEROSPACE SURFACE FINISHING

Precision and performance are non-negotiables in the aerospace industry. For over 6 decades, the FLEX-HONE® has earned its place as a trusted solution for surface finishing. Designed for flexible honing, the tool helps metalworking professionals meet the strict surface finishing tolerances that are standard across this industry.

FLEX-HONE® Benefits

  • Precision Flexible Honing: Whether it’s engine cylinders, gear housings, or hydraulic components, the FLEX-HONE® is effective at refining cylindrical surfaces. It helps ensure parts operate smoothly with reduced friction, all while meeting tight dimensional requirements.
  • Enhanced Surface Condition: A major benefit of the FLEX-HONE® is the consistent, crosshatch pattern it produces. This type of finish supports critical functions by assisting in lubricant retention and minimizing wear—which is essential for parts such as landing gear components or internal engine elements.

  • Effective Deburring: The tool’s flexibility allows it to conform to bore geometry, making it ideal for removing burrs from cylinders, passages, and other hard-to-reach areas. Clean, burr-free parts help prevent premature wear or fluid leakage which decrease performance.

  • High-Quality Finishes Without Distortion: The FLEX-HONE® delivers smooth, refined finishes without removing excess material or distorting delicate components. That makes it particularly well-suited for finishing parts where precision is crucial and material integrity must be maintained.

Featured Products

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Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide

Abrasive Type: 120 Grit Silicon Carbide

Kit Includes: 10 Hones

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$200.37 - $200.37
$200.37
$200.37 - $200.37
$200.37

Brush Research BCKFIN600, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Silicon Carbide

Abrasive Type: 600 Grit Silicon Carbide

Kit Includes: 10 Hones

$388.97 - $388.97
$388.97
$388.97 - $388.97
$388.97
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NAMPOWER 8-Piece Thread Deburring Brush Kit, Inch Sizes, 120 Grit, Ceramic

Fill Material: Abrasive Impregnated

Abrasive Type: 120 Grit Ceramic

Kit Includes: 8 Brushes

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$161.19 - $161.19
$161.19
$161.19 - $161.19
$161.19

81-ADKIT Miniature Diamond Abrasive Nylon Deburring Brush Kit-Inch Sizes (12/Pack)

Fill Material: Abrasive Nylon

Kit Includes: 12 Brushes

$123.96 - $123.96
$123.96
$123.96 - $123.96
$123.96

BRM ADBK80 NAMPOWER, 3 Piece Disc Brush Kit, 1-80mm Dot, 1-80mm Turbine, 80 Grit With Holder

Brush Diameter(mm): 80

Fill Material: 80 Grit Combination-Ceramic/Silicon Carbide Abrasive Nylon

Type: Dot/Turbine Kit

Trim Length: 18.0

$434.09 - $434.09
$434.09
$434.09 - $434.09
$434.09

case studies

Learn how BRM tools are being used to improve processes, cut costs and save time!

FLEX-HONE®-Deburring Holes for Complex Parts

FLEX-HONE®-Deburring Holes for Complex Parts

Learn how deburr cross-drilled holes and other hard-to-reach part features benefit from the FLEX-HONE®.

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download pdf
FLEX-HONE® for Chamfers Used for Jet Engine Fasteners

FLEX-HONE® for Chamfers Used for Jet Engine Fasteners

Learn how the FLEX-HONE® is used to automate deburring and edge blending of chamfered through-holes for jet-engine fasteners after drilling and reaming.

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download pdf
Diamond FLEX-HONE® Tools Make Cylinder Surfaces Shine

Diamond FLEX-HONE® Tools Make Cylinder Surfaces Shine

A look at how super abrasives in the FLEX-HONE® are being used on harder materials to make cylinders shine saving time and money.

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download pdf
CBN FLEX-HONE® Improves Surface Finish On Machined Superalloys

CBN FLEX-HONE® Improves Surface Finish On Machined Superalloys

FLEX-HONE® Tools provide an alternative to grinding; an operation that's messy, time-consuming, and expensive. Discover what a machine shop that's using the tool is saying about it. 

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download pdf

Application Sales Sheet

FLEX-HONE®-CROSSHOLE DEBURRING

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FLEX-HONE®-CROSSHOLE DEBURRING

Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!

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FLEX-HONE®-POLISHING HARDENED STEEL

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FLEX-HONE®-POLISHING HARDENED STEEL

Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!

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FLEX-HONE®-COATING REMOVAL

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FLEX-HONE®-COATING REMOVAL

Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!

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FLEX-HONE®-RUST AND CORROSION REMOVAL

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FLEX-HONE®-RUST AND CORROSION REMOVAL

Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!

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FLEX-HONE®-THREAD DEBURRING

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FLEX-HONE®-THREAD DEBURRING

Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!

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NAMPOWER END BRUSH - ALUMINUM

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NAMPOWER END BRUSH - ALUMINUM

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!

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NAMPOWER END BRUSH - INCONEL

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NAMPOWER END BRUSH - INCONEL

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

Learn how these ceramic abrasive filament brushes maximize value per part by deburrs threads in 5 seconds!

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HOW WE CAN HELP

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

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CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

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GUARANTEED TEST ORDER PROGRAM

Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.

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NEED ON-SITE SUPPORT?

Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.

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Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges.  We look forward to working with you

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65+ years Experience
Made in the USA
8,000+ Solutions

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