Product finishing is an essential part of the machined parts manufacturing process which serves to improve and optimize quality and performance. Automating the finishing process significantly contributes to improving overall repeatability, speed, and quality. This also reduces the burden on manual labor while ensuring consistent finishes across large production volumes.
MACHINE AUTOMATION & ROBOTICS
YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP THE INDUSTRIAL MANUFACTURING AUTOMATION AND ROBOTICS INDUSTY
OVERVIEW
The industrial manufacturing automation and robotics industry is experiencing rapid growth, driven by increasing demand for efficiency, precision, and consistency in manufacturing processes. According to market research, the global industrial automation market is projected to reach $400 billion by 2030, with robotics playing a crucial role in improving productivity and reducing operational costs.
Surface finishing is a critical step in metalworking and industrial manufacturing that enhances product quality, durability, and performance. Automated processes improve repeatability, speed, and quality, reducing the reliance on manual labor while ensuring consistent finishes across large production volumes.The industrial automation and robotics industry is revolutionizing metalworking and surface finishing by integrating abrasive brushes like BRM’s NAMPOWER tools and the FLEX-HONE® into automated systems. These tools enhance precision, efficiency, and cost savings while solving common finishing challenges like burrs, rough surfaces, and inconsistent finishes.
Can be used in Virtually any rotating spindle
Surface Finishing in Automated Manufacturing
Common Surface Finishing Applications
- Deburring: Removing sharp edges and burrs from machined parts.
- Edge Blending: Eliminating rough edges to ensure smoother functioning of parts
- Polishing & Cleaning: Enhancing surface appearance and reducing friction.
- Internal Hole Finishing: Improving surface roughness inside drilled bores and cylinders.
Advantages in Automation:
- Uniform Finishing: Consistent results with every cycle.
- Reduced Labor Costs: Less manual intervention required.
- Improved Part Longevity: Helps prevent premature wear due to burrs or surface imperfections.
- Compatibility with Robotics & CNC Machines: Brushes can be integrated into automated finishing systems for higher efficiency.
problems /
solutions
We could go on and on about tool benefits. Here are just a few highlights:
Common Problem
Inconsistent Finishing
High Material Removal or Damage
Burrs & Sharp Edges
Rough Internal Surfaces
Cause
Variability in manual processing
Aggressive abrasive action
CNC machining or stamping
Drilling, boring, or casting defects
Solution
Use of automated abrasive brushes & FLEX-HONE® tools
Controlled brushing & flexible honing tools
Use of Abrasive Brushes, Wire Brushes, or FLEX-HONE® tools
Use of FLEX-HONE® for internal bore finishing
Featured Products
Brush Research 14353 Automotive 10 -Piece FLEX-HONE® Kit, 180 Grit, Silicon Carbide
Abrasive Type: 180 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKFIN240AO, 10-Piece Finishing FLEX-HONE® Kit, 240 Grit, Aluminum Oxide
Abrasive Type: 240 Grit Aluminum Oxide
Kit Includes: 10 Hones
BRM GB41824 FLEX-HONE®, 4.125" (105mm) Bore, 13.5" OAL, 240 Grit, Silicon Carbide (SC)
Bore Diameter: 4.125" (105mm)
Abrasive: Silicon Carbide
Grit: 240
Abrasive Length: 4"
Overall Length: 13.5"
BRM ADBK80 NAMPOWER, 3 Piece Disc Brush Kit, 1-80mm Dot, 1-80mm Turbine, 80 Grit With Holder
Brush Diameter(mm): 80
Fill Material: 80 Grit Combination-Ceramic/Silicon Carbide Abrasive Nylon
Type: Dot/Turbine Kit
Trim Length: 18.0
BRM AEB20010080 NAMPOWER End Brush, 2" Diameter, 5.250" OAL, 80 Grit, Ceramic Abrasive Filament
Brush Diameter(in) 2
Fill Material: Abrasive Impregnated Ceramic
Type: Solid End
Trim Length(in): 1
Overall Length(in): 5.25
case studies
Learn how BRM tools are being used to improve processes, cut costs and save time!
The Case for Abrasive Finishing Tools in CNC Applications
Abrasives used in CNC equipment has long been a topic of discussion. Learn what filtration companies are saying and how these tools can be used to automate finishing processes.
download pdfCustom FLEX-HONE® Tools for Deburring Piercings
Learn how a stamping company is using custom FLEX-HONE® tools to remove burrs form pierced holes in stepped sections of spring cups that flare at the top.
download pdfNAMPOWER-Vise Manufacturer Uses Abrasive Disc Brushes to Automate Finishing
A look at how Orange Vise, a reputable vise maker, is using abrasive disc brushes in their operation.
download pdfNAMPOWER Disc Brushes Eliminate Manual Sanding
Boats and luxury yachts demand a smooth, attractive finish. Learn how a boat manufacturer used NAMPOWER brushes in a robotic arm to ensure consistent quality on variable fiberglass surfaces.
download pdfApplication Sales Sheet
FLEX-HONE®-CROSSHOLE DEBURRING
download pdfFLEX-HONE®-CROSSHOLE DEBURRING
Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!
download pdf
FLEX-HONE®-POLISHING HARDENED STEEL
download pdfFLEX-HONE®-POLISHING HARDENED STEEL
Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!
download pdf
FLEX-HONE®-COATING REMOVAL
download pdfFLEX-HONE®-COATING REMOVAL
Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!
download pdf
FLEX-HONE®-RUST AND CORROSION REMOVAL
download pdfFLEX-HONE®-RUST AND CORROSION REMOVAL
Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!
download pdf
FLEX-HONE®-THREAD DEBURRING
download pdfFLEX-HONE®-THREAD DEBURRING
Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!
download pdf
NAMPOWER END BRUSH - ALUMINUM
download pdfNAMPOWER END BRUSH - ALUMINUM
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!
download pdf
NAMPOWER END BRUSH - INCONEL
download pdfNAMPOWER END BRUSH - INCONEL
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!
download pdf
NAMPOWER-CERAMIC THREAD DEBURRING
download pdfNAMPOWER-CERAMIC THREAD DEBURRING
Learn how these ceramic abrasive filament brushes maximize value per part by debars threads in 5 seconds!
download pdfNeed more information
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Have any questions?
For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges. We look forward to working with you.