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MACHINE AUTOMATION & ROBOTICS 

YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP THE INDUSTRIAL MANUFACTURING AUTOMATION AND ROBOTICS INDUSTY

OVERVIEW

The industrial manufacturing automation and robotics industry is experiencing rapid growth, driven by increasing demand for efficiency, precision, and consistency in manufacturing processes. According to market research, the global industrial automation market is projected to reach $400 billion by 2030, with robotics playing a crucial role in improving productivity and reducing operational costs. 

Surface finishing is a critical step in metalworking and industrial manufacturing that enhances product quality, durability, and performance. Automated processes improve repeatability, speed, and quality, reducing the reliance on manual labor while ensuring consistent finishes across large production volumes.The industrial automation and robotics industry is revolutionizing metalworking and surface finishing by integrating abrasive brushes like BRM’s NAMPOWER tools and the FLEX-HONE® into automated systems. These tools enhance precision, efficiency, and cost savings while solving common finishing challenges like burrs, rough surfaces, and inconsistent finishes.

Can be used in Virtually any rotating spindle

Flexible Honing
Improved Surface Quality
Deburring
Achieving Superior Finishes

Surface Finishing in Automated Manufacturing 

Product finishing is an essential part of the machined parts manufacturing process which serves to improve and optimize quality and performance. Automating the finishing process significantly contributes to improving overall repeatability, speed, and quality. This also reduces the burden on manual labor while ensuring consistent finishes across large production volumes.

Common Surface Finishing Applications 

  • Deburring: Removing sharp edges and burrs from machined parts. 
  • Edge Blending: Eliminating rough edges to ensure smoother functioning of parts 
  • Polishing & Cleaning: Enhancing surface appearance and reducing friction.
  • Internal Hole Finishing: Improving surface roughness inside drilled bores and cylinders. 

      

Advantages in Automation:

  • Uniform Finishing: Consistent results with every cycle. 
  • Reduced Labor Costs: Less manual intervention required. 
  • Improved Part Longevity: Helps prevent premature wear due to burrs or surface imperfections. 
  • Compatibility with Robotics & CNC Machines: Brushes can be integrated into automated finishing systems for higher efficiency. 

problems /
solutions

We could go on and on about tool benefits. Here are just a few highlights:

Common Problem 

Inconsistent Finishing 

High Material Removal or Damage 

Burrs & Sharp Edges 

Rough Internal Surfaces 

Cause 

Variability in manual processing 

Aggressive abrasive action 

CNC machining or stamping 

Drilling, boring, or casting defects 

Solution 

Use of automated abrasive brushes & FLEX-HONE® tools 

Controlled brushing & flexible honing tools 

Use of Abrasive Brushes, Wire Brushes, or FLEX-HONE® tools 

Use of FLEX-HONE® for internal bore finishing 

case studies

Learn how BRM tools are being used to improve processes, cut costs and save time!

The Case for Abrasive Finishing Tools in CNC Applications

Abrasives used in CNC equipment has long been a topic of discussion. Learn what filtration companies are saying and how these tools can be used to automate finishing processes.

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Custom FLEX-HONE® Tools for Deburring Piercings

Learn how a stamping company is using custom FLEX-HONE® tools to remove burrs form pierced holes in stepped sections of spring cups that flare at the top. 

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NAMPOWER-Vise Manufacturer Uses Abrasive Disc Brushes to Automate Finishing 

A look at how Orange Vise, a reputable vise maker, is using abrasive disc brushes in their operation. 

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NAMPOWER Disc Brushes Eliminate Manual Sanding 

Boats and luxury yachts demand a smooth, attractive finish. Learn how a boat manufacturer used NAMPOWER brushes in a robotic arm to ensure consistent quality on variable fiberglass surfaces. 

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Application Sales Sheet

FLEX-HONE®-CROSSHOLE DEBURRING

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FLEX-HONE®-CROSSHOLE DEBURRING

Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!

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FLEX-HONE®-POLISHING HARDENED STEEL

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FLEX-HONE®-POLISHING HARDENED STEEL

Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!

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FLEX-HONE®-COATING REMOVAL

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FLEX-HONE®-COATING REMOVAL

Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!

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FLEX-HONE®-RUST AND CORROSION REMOVAL

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FLEX-HONE®-RUST AND CORROSION REMOVAL

Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!

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FLEX-HONE®-THREAD DEBURRING

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FLEX-HONE®-THREAD DEBURRING

Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!

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NAMPOWER END BRUSH - ALUMINUM

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NAMPOWER END BRUSH - ALUMINUM

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!

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NAMPOWER END BRUSH - INCONEL

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NAMPOWER END BRUSH - INCONEL

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!

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NAMPOWER-CERAMIC THREAD DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

Learn how these ceramic abrasive filament brushes maximize value per part by debars threads in 5 seconds!

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Need more information

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CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

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GUARANTEED TEST ORDER PROGRAM

Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.

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NEED ON-SITE SUPPORT?

Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.

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Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges.  We look forward to working with you.

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65+ years Experience
Made in the USA
8,000+ Solutions

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