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Hydraulics

Manufacturing and maintenance on hydraulic cylinders require precision finishes to provide optimum lubrication. Reducing friction and wear, decreases downtime and maximizes performance and seal life.

OVERVIEW

The hydraulic manufacturing and maintenance industry plays a vital role in keeping key sectors like construction, mining, aerospace, and manufacturing running smoothly. While exact market size figures may differ, there’s no denying its impact. From powering heavy machinery on job sites to supporting precision systems in aircraft and factories, hydraulics are everywhere. This widespread use highlights just how essential the industry is to modern infrastructure and production.

Hydraulic systems drive essential metalworking machinery and are dependent on precise components like pumps, valves, cylinders, and hoses. For peak performance, these parts must have smooth, accurate surfaces free of flaws. Even minor imperfections can cause leaks or breakdowns, impacting productivity and product quality. To prevent this, metalworking professionals focus heavily on surface integrity and system upkeep. Predictive maintenance is a key strategy, using real-time monitoring to spot early signs of wear or failure. By addressing issues before they escalate, this approach reduces costly repairs, prevents unexpected downtime, and keeps operations running smoothly. In a field where performance and efficiency are everything, proactive maintenance isn’t just a best practice—it’s a competitive advantage—and BRM has the tools to help.

Can be used in Virtually any rotating spindle

Flexible Honing
Improved Surface Quality
Deburring
Achieving Superior Finishes

Use of Industrial Wire and Abrasive Brushes & FLEX-HONE® Tools

In hydraulic manufacturing and maintenance, surface finishing is employed to achieve the desired smoothness and texture of components. Common applications include deburring, polishing, and flexible honing. If the hydraulic cylinder finish is too rough, the U-cups and seals may wear out. If the cylinder surface is too smooth, the hydraulic seals may leak. The benefits of using FLEX-HONE tools include improved sealing surfaces, extended component life, and enhanced overall system reliability. To achieve the necessary surface finishes, metalworking professionals employ various tools.

COMMON SURFACE FINISHING TOOLS FOR HYDRAULICS

  • FLEX-HONE® Tools:

Also known as ball hones, these tools consist of abrasive globules mounted to flexible filaments. They are particularly effective for removing burrs from intersecting holes without altering the geometry of the part, helping produce a consistent surface finish that enhances lubrication retention and reduces wear and edge blending for smoothing sharp edges to prevent stress concentrations and potential failure points.

  • Industrial Wire Brushes:

These are used for deburring, cleaning, and surface preparation, effectively removing rust, scale, and other contaminants. 

  • Abrasive Brushes:

Embedded with abrasive grains, these brushes provide controlled material removal, ideal for polishing and finishing surfaces to precise specifications.

Surface Finish

Plays 3 vital roles for hydraulic components

Sealing Efficiency

Smooth surfaces ensure effective sealing, preventing fluid leaks that can compromise system performance.

Wear Resistance

A refined surface reduces friction between moving parts, minimizing wear and extending component lifespan.

Corrosion Resistance

Proper finishing removes surface imperfections where corrosion can initiate, thereby enhancing durability.

Featured Products

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Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide

Abrasive Type: 120 Grit Silicon Carbide

Kit Includes: 10 Hones

Sold out
$200.37 - $200.37
$200.37
$200.37 - $200.37
$200.37

Brush Research BCKFIN600, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Silicon Carbide

Abrasive Type: 600 Grit Silicon Carbide

Kit Includes: 10 Hones

$388.97 - $388.97
$388.97
$388.97 - $388.97
$388.97
Sold out

NAMPOWER 8-Piece Thread Deburring Brush Kit, Inch Sizes, 120 Grit, Ceramic

Fill Material: Abrasive Impregnated

Abrasive Type: 120 Grit Ceramic

Kit Includes: 8 Brushes

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$161.19 - $161.19
$161.19
$161.19 - $161.19
$161.19

81-ADKIT Miniature Diamond Abrasive Nylon Deburring Brush Kit-Inch Sizes (12/Pack)

Fill Material: Abrasive Nylon

Kit Includes: 12 Brushes

$123.96 - $123.96
$123.96
$123.96 - $123.96
$123.96

BRM ADBK80 NAMPOWER, 3 Piece Disc Brush Kit, 1-80mm Dot, 1-80mm Turbine, 80 Grit With Holder

Brush Diameter(mm): 80

Fill Material: 80 Grit Combination-Ceramic/Silicon Carbide Abrasive Nylon

Type: Dot/Turbine Kit

Trim Length: 18.0

$434.09 - $434.09
$434.09
$434.09 - $434.09
$434.09

case studies

Learn how BRM tools are being used to improve processes, cut costs and save time!

FLEX-HONE® Resource Guide

FLEX-HONE® Resource Guide

The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommended RPMs? We go over all of this and more. 

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FLEX-HONE® In The Oil & Gas Industry

FLEX-HONE® In The Oil & Gas Industry

Learn how the FLEX-HONE® plays a critical role in the Oil & Gas Industry with improve sealing surfaces on valves, pumps, piping, diesel engines, motors, natural gas compressors and other large bore equipment.

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Application Sales Sheet

FLEX-HONE®-CROSSHOLE DEBURRING

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FLEX-HONE®-CROSSHOLE DEBURRING

Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!

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FLEX-HONE®-POLISHING HARDENED STEEL

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FLEX-HONE®-POLISHING HARDENED STEEL

Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!

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FLEX-HONE®-COATING REMOVAL

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FLEX-HONE®-COATING REMOVAL

Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!

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FLEX-HONE®-RUST AND CORROSION REMOVAL

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FLEX-HONE®-RUST AND CORROSION REMOVAL

Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!

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FLEX-HONE®-THREAD DEBURRING

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FLEX-HONE®-THREAD DEBURRING

Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!

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NAMPOWER END BRUSH - ALUMINUM

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NAMPOWER END BRUSH - ALUMINUM

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!

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NAMPOWER END BRUSH - INCONEL

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NAMPOWER END BRUSH - INCONEL

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

Learn how these ceramic abrasive filament brushes maximize value per part by deburrs threads in 5 seconds!

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Need more information

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

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CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

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GUARANTEED TEST ORDER PROGRAM

Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.

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NEED ON-SITE SUPPORT?

Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.

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Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges.  We look forward to working with you.

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65+ years Experience
Made in the USA
8,000+ Solutions

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