Skip to content

FINISHING & DEBURRING OF FLAT SURFACES

YOUR FINISHING PROCESS JUST GOT EASIER

Overview

Finishing and deburring flat metal parts presents several challenges, particularly when striving to maintain a consistent surface finish across large or intricately shaped surfaces. Burrs left from machining, stamping, or laser cutting can compromise both the appearance and function of parts, leading to sharp edges, surface irregularities, or improper fit during assembly. Achieving a uniform finish without removing too much base material or creating low spots is critical, especially for components that require tight tolerances or undergo coating or welding processes.  

BRM offers a comprehensive range of brush styles specifically designed to deliver exceptional results on flat surfaces. Each brush type serves a unique purpose—wire brushes feature durable metal filaments that deliver aggressive cutting action, making them perfect for removing heavy burrs, rust, and scale from hard materials with ease. They’re ideal for tough jobs and sharp edges where strength is key. On the other hand, abrasive nylon brushes combine flexible nylon filaments with embedded abrasive grains to provide a controlled, uniform finish without damaging the part. Their ability to conform to surface variations makes them the go-to solution for light deburring, edge blending, and polishing, especially on delicate or contoured components. Whatever the application, BRM has the right brush to maximize efficiency and improve surface quality.

can be used virtually any rotating spindle

Hand Drill
Drill Press
Robotic Cell
Machining Center

Flat Surface Finishing Made Easy with BRM Brush Technology 

To achieve optimal results on flat surfaces, BRM offers a versatile selection of brush styles including disc, end, cup, and wheel brushes, each designed to deliver targeted, flexible solutions tailored to your specific setup and application needs. Whether you're removing burrs, blending edges, or improving surface finish, BRM has the right tool for the job.

  • Disc Brushes: Ideal for CNC applications, disc brushes deliver consistent edge blending and burr removal across large flat surfaces with uniform results—perfect for high-speed, automated finishing. 
  • End Brushes: Best for precision deburring in small recesses and tight areas on flat parts, offering controlled, targeted material removal and improved surface detail. 
  • Cup Brushes: Designed for aggressive cleaning on broad flat surfaces, cup brushes efficiently remove rust, scale, and coatings while preparing parts for welding or finishing. 
  • Wheel Brushes: Versatile for edge deburring and surface conditioning on flat components, wheel brushes follow part contours while providing uniform polishing and cleaning. 
  • FLEX-HONE® for Rotors: Though engineered for rotor faces, this tool excels on flat surfaces by producing a plateaued, non-directional finish that enhances sealing, friction control, and overall part performance. 

resources

Learn how BRM tools are being used to improve processes, cut costs and save time!

NAMPOWER END BRUSH- ALUMINUM 

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds! 

download pdf
download pdf

NAMPOWER END BRUSH- INCONEL 

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds! 

download pdf
download pdf

ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING 

download pdf
download pdf

NAMPOWER Resource Guide 

The NAMPOWER Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool selection, grit selection, trim length or recommended RPMs? We go over all of this and more.  

download pdf
download pdf

NAMPOWER Brushes Assist Finishing For Knife Maker 

A look at how knife makers are using NAMPOWER abrasive disc brushes to automate finishing processes. 

download pdf
download pdf

NAMPOWER Disc Brushes Eliminate Manual Sanding 

Boats and luxury yachts demand a smooth, attractive finish. Learn how a boat manufacturer used NAMPOWER brushes in a robotic arm to ensure consistent quality on variable fiberglass surfaces. 

download pdf
download pdf

Planar Honing: Producing a Fine Finish On Flat Surfaces 

Learn how the FLEX-HONE® for Rotors was used to improve machine tool sliding guideways as an alternative to traditional grinding. 

download pdf
download pdf

FLEX-HONE® for Rotors - A DIY Disc Brake Surfacing Tool 

An examination of the benefits of BRM’s rotor hone tool exploring how the various grit options performed on used race car rotors. 

download pdf
download pdf

How Can We Help

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

Get started

CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

Get started

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

Get started

CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

Get started

Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges. We look forward to working with you

Contact Us
65+ years Experience
Made in the USA
8,000+ Solutions

Compare products

{"one"=>"Select 2 or 3 items to compare", "other"=>"{{ count }} of 3 items selected"}

Select first item to compare

Select second item to compare

Select third item to compare

Compare