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INDUSTRIAL MANUFACTURING

YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP THE INDUSTRIAL MANUFACTURING INDUSTRY

OVERVIEW

Industrial manufacturing is at the very heart of the global economy, supporting everything from automotive and aerospace to medical devices and heavy equipment. It’s a sector built on precision, innovation, and performance. In 2024, the market was estimated to be worth between $34-35 trillion—and is forecasted to grow over 36 trillion by 2029, driven by advancements in automation, engineering, and materials.

In industrial manufacturing, surface finishing isn’t just an extra step, it’s a must. It helps parts function better, look cleaner, and last longer. Whether it’s removing burrs, smoothing rough edges, or giving components a polished finish, having the right tools makes a big difference. That’s where things like wire brushes, abrasive brushes, and the FLEX-HONE® play a critical role. They handle the tough jobs that keep production moving and parts up to spec. When surface finishing is done right, it helps cut waste, save time, and keep equipment running at its very best.

Can be used in Virtually any rotating spindle

Flexible Honing
Improved Surface Quality
Deburring
Achieving Superior Finishes

Mastering Surface Finishing: Proven Solutions to Common Manufacturing Challenges

Surface finishing is essential for the performance, longevity, and quality of metal components—but it comes with its own set of challenges. From burrs that interfere with part functionality to surface contaminants that hinder coating adhesion, manufacturers must navigate these issues without compromising precision. Fortunately, with the right tools and strategies, these challenges can be resolved efficiently and consistently. Industrial-grade brushes and FLEX-HONE® tools offer powerful, repeatable solutions that protect tolerances while enhancing surface integrity.

Common Manufacturing Surface Finishing Challenges

  • Burrs & Rough Edges: Leftover material from machining can disrupt fit, sealing, or movement.
  • Surface Contaminants: Oils, oxides, and debris interfere with coatings, adhesion, and corrosion resistance.
  • Inconsistent Finishes: Manual finishing leads to variability, undermining quality control.
  • Tight Tolerances: Critical parts require precise finishing without dimensional distortion.

      

Effective Solutions & Benefits:

      

FLEX-HONE® Application: Provides controlled, repeatable, and precise finishing results.

Use of Abrasive Brushes: Ensures even material removal without excessive wear on parts.

Automation and Consistency: Integration of finishing tools into automated systems enhances repeatability and quality.

Proper Material Selection: Using the correct abrasive grain, wire type, and brush density tailored to the application.

The FLEX-HONE® Benefits

Crosshole Deburring:

Removes burrs from intersecting holes without altering part geometry.

Surface Refinement:

Achieves a plateaued finish, improving lubrication retention and wear resistance.

Edge Blending: 

Smooths sharp edges without over-cutting or material removal beyond tolerance limits.

case studies

Learn how BRM tools are being used to improve processes, cut costs and save time!

Custom FLEX-HONE® Tools for Deburring Piercings

Learn how a stamping company is using custom FLEX-HONE® tools to remove burrs from pierced holes in stepped sections of spring cups that flared at the top.

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FLEX-HONE® Assist Helicopter Manufacturer

Learn how the FLEX-HONE® played a critical role in assisting a helicopter manufacturer.

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FLEX-HONE® Helps Pump Manufacturer

Learn how Flex-Hone technology helped Haskel, Inc. to improve quality and reduce costs while deburring miniaturized air-driven liquid pumps. 

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NAMPOWER-Vise Manufacturer Uses Abrasive Disc Brushes to Automate Finishing

A look at how Orange Vise, a reputable vise maker, is using abrasive disc brushes in their operation.

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Application Sales Sheet

FLEX-HONE®-CROSSHOLE DEBURRING

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FLEX-HONE®-CROSSHOLE DEBURRING

Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!

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FLEX-HONE®-POLISHING HARDENED STEEL

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FLEX-HONE®-POLISHING HARDENED STEEL

Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!

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FLEX-HONE®-COATING REMOVAL

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FLEX-HONE®-COATING REMOVAL

Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!

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FLEX-HONE®-RUST AND CORROSION REMOVAL

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FLEX-HONE®-RUST AND CORROSION REMOVAL

Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!

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FLEX-HONE®-THREAD DEBURRING

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FLEX-HONE®-THREAD DEBURRING

Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!

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NAMPOWER END BRUSH - ALUMINUM

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NAMPOWER END BRUSH - ALUMINUM

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!

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NAMPOWER END BRUSH - INCONEL

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NAMPOWER END BRUSH - INCONEL

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

Learn how these ceramic abrasive filament brushes maximize value per part by deburrs threads in 5 seconds!

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Need more information

NOT SURE WHAT YOU NEED?

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CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

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GUARANTEED TEST ORDER PROGRAM

Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.

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NEED ON-SITE SUPPORT?

Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.

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Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges.  We look forward to working with you.

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65+ years Experience
Made in the USA
8,000+ Solutions

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