The FLEX-HONE® has become a dependable staple for mechanics and off-road vehicle enthusiasts. Renowned for its versatility and precision, it delivers consistent, high-quality surface finishing and deburring results across a range of applications. The tool's unique flexible design allows it to conform to component surfaces, helping to achieve the kind of uniformity and accuracy that’s critical in demanding environments.
All-Terrain
ATV’s, UTV’s, motorcycles and more can benefit from routine maintenance of engine and brake components. BRM’s FLEX-HONE® and industrial brushes address deglazing, cleaning and more.
OVERVIEW
The all-terrain vehicle (ATV) and utility task vehicle (UTV) industry is a rapidly growing sector, encompassing professional mechanics, DIY hobbyists, and motorsports enthusiasts. With millions of ATVs and UTVs in operation across the globe, there is an increasing demand for proper maintenance and repair to ensure vehicle longevity and peak performance. The same applies to motorcycles, dirtbikes, and other off-road vehicles that require regular upkeep to withstand extreme riding conditions.
A key aspect of maintaining these vehicles is ensuring optimal surface finishing in components such as engine cylinders, brake systems, suspension components, and drivetrains. Effective surface finishing helps reduce friction, prevent premature wear, and extend the lifespan of critical parts. This is where industrial brushes and tools like the FLEX-HONE® tool come into play. Industrial brushes are also essential for removing rust, dirt, and corrosion from various vehicle components. They come in different forms,including wire wheel brushes, cup brushes, and end brushes, each serving a specific purpose and are anideal choice for cleaning engine components, brake system maintenance and frame and chassis prep.
Can be used in Virtually any rotating spindle
A Breakthrough in Surface Finishing
How the FLEX-HONE® Tool Benefits the ATV, UTV & Powersports Industry
- Engine Cylinder Maintenance: Ideal for deglazing and refinishing engine cylinders in ATVs, UTVs, and motorcycles, the FLEX-HONE® creates a uniform crosshatch pattern that enhances oil retention and reduces friction and wear.
- Restoring Brake Cylinder: By improving the bore surface inside brake cylinders, this helps ensure proper sealing and improves overall brake responsiveness.
- Suspension Part Refinishing: Commonly used in shock absorber tubes and suspension assemblies to eliminate burrs and extend component life.
- Transmission and Drivetrain Tuning: Enhances the surface finish of gears, shafts, and bearing seats for smoother engagement and better part alignment.
- Rotors and Flywheels Conditioning: Removes glazing from brake rotors and flywheels, restoring a clean, non-directional finish that promotes better pad seating and more reliable braking.
Featured Products
Brush Research 14353 Automotive 10 -Piece FLEX-HONE® Kit, 180 Grit, Silicon Carbide
Abrasive Type: 180 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKFIN240AO, 10-Piece Finishing FLEX-HONE® Kit, 240 Grit, Aluminum Oxide
Abrasive Type: 240 Grit Aluminum Oxide
Kit Includes: 10 Hones
BRM GB41824 FLEX-HONE®, 4.125" (105mm) Bore, 13.5" OAL, 240 Grit, Silicon Carbide (SC)
Bore Diameter: 4.125" (105mm)
Abrasive: Silicon Carbide
Grit: 240
Abrasive Length: 4"
Overall Length: 13.5"
BRM RMFH120Z25 FLEX-HONE® for Rotors 120 Grit Zirconia Alumina #1525 Medium
Abrasive: Zirconia Alumina #1525
Grit: 120 (Medium)
BRM RMFH240Z25 FLEX-HONE® for Rotors 240 Grit Zirconia Alumina #1525 Fine
Abrasive: Zirconia Alumina #1525
Grit: 240 (Fine)
BRM BNH16AY120AO 1.750" Small Dia. Cup Brush, 120 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY120SC 1.750" Small Dia. Cup Brush, 120 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY180AO 1.750" Small Dia. Cup Brush, 180 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY180SC 1.750" Small Dia. Cup Brush, 180 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY320AO 1.750" Small Dia. Cup Brush, 320 Grit Aluminum Oxide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
BRM BNH16AY320SC 1.750" Small Dia. Cup Brush, 320 Grit Silicon Carbide, .250" Shank Dia., .500" Trim
Brush Diameter(in) 1.75
Fill Material: Abrasive Nylon
Type: Small Diameter Cup
Trim Length(in): 0.5
Case studies
Learn how BRM tools are being used to improve processes, cut costs and save time!
FLEX-HONE®-IMPROVING PISTON RING PERFORMANCE
Piston rings play a critical role to overall engine performance. Learn how the FLEX-HONE® consistently provides the optimal surface to ensure peak performance and ring seating.
download pdfFLEX-HONE® Resource Guide
The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommended RPMs? We go over all of this and more.
download pdfGold Booklet
Our first booklet on some common practices in Cylinder Boring, Honing, and Wall Finishing. An educational comparison of various rigid honed and Flex-Honed cylinder wall surfaces. 12 pages.
download pdfThe Necessity Of A Plateaued Cylinder Wall Finish
A detailed presentation of several test run engines with performance results of lower blow-by, increased compression, less ring and cylinder wall wear with the Flex-Hone Process. 28 pages.
download pdfApplication Sales Sheet
FLEX-HONE®-CROSSHOLE DEBURRING
download pdfFLEX-HONE®-CROSSHOLE DEBURRING
Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!
download pdf
FLEX-HONE®-POLISHING HARDENED STEEL
download pdfFLEX-HONE®-POLISHING HARDENED STEEL
Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!
download pdf
FLEX-HONE®-COATING REMOVAL
download pdfFLEX-HONE®-COATING REMOVAL
Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!
download pdf
FLEX-HONE®-RUST AND CORROSION REMOVAL
download pdfFLEX-HONE®-RUST AND CORROSION REMOVAL
Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!
download pdf
FLEX-HONE®-THREAD DEBURRING
download pdfFLEX-HONE®-THREAD DEBURRING
Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!
download pdf
NAMPOWER END BRUSH - ALUMINUM
download pdfNAMPOWER END BRUSH - ALUMINUM
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!
download pdf
NAMPOWER END BRUSH - INCONEL
download pdfNAMPOWER END BRUSH - INCONEL
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!
download pdf
ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING
download pdf
NAMPOWER-CERAMIC THREAD DEBURRING
download pdfNAMPOWER-CERAMIC THREAD DEBURRING
Learn how these ceramic abrasive filament brushes maximize value per part by debars threads in 5 seconds!
download pdfNeed more information
NOT SURE WHAT YOU NEED?
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CUSTOMIZED BRUSHES
Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.
GUARANTEED TEST ORDER PROGRAM
Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.
NEED ON-SITE SUPPORT?
Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.
Have any questions?
For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges. We look forward to working with you
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