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All-Terrain

ATV’s, UTV’s, motorcycles and more can benefit from routine maintenance of engine and brake components. BRM’s FLEX-HONE® and industrial brushes address deglazing, cleaning and more.

OVERVIEW

The all-terrain vehicle (ATV) and utility task vehicle (UTV) industry is a rapidly growing sector, encompassing professional mechanics, DIY hobbyists, and motorsports enthusiasts. With millions of ATVs and UTVs in operation across the globe, there is an increasing demand for proper maintenance and repair to ensure vehicle longevity and peak performance. The same applies to motorcycles, dirtbikes, and other off-road vehicles that require regular upkeep to withstand extreme riding conditions.

A key aspect of maintaining these vehicles is ensuring optimal surface finishing in components such as engine cylinders, brake systems, suspension components, and drivetrains. Effective surface finishing helps reduce friction, prevent premature wear, and extend the lifespan of critical parts. This is where industrial brushes and tools like the FLEX-HONE® tool come into play. Industrial brushes are also essential for removing rust, dirt, and corrosion from various vehicle components. They come in different forms,including wire wheel brushes, cup brushes, and end brushes, each serving a specific purpose and are anideal choice for cleaning engine components, brake system maintenance and frame and chassis prep.

Can be used in Virtually any rotating spindle

Hand drill
Drill Press
Robotic Cell
Machining center

A Breakthrough in Surface Finishing

The FLEX-HONE® has become a dependable staple for mechanics and off-road vehicle enthusiasts. Renowned for its versatility and precision, it delivers consistent, high-quality surface finishing and deburring results across a range of applications. The tool's unique flexible design allows it to conform to component surfaces, helping to achieve the kind of uniformity and accuracy that’s critical in demanding environments.

How the FLEX-HONE® Tool Benefits the ATV, UTV & Powersports Industry

  • Engine Cylinder Maintenance: Ideal for deglazing and refinishing engine cylinders in ATVs, UTVs, and motorcycles, the FLEX-HONE® creates a uniform crosshatch pattern that enhances oil retention and reduces friction and wear.
  • Restoring Brake Cylinder: By improving the bore surface inside brake cylinders, this helps ensure proper sealing and improves overall brake responsiveness.
  • Suspension Part Refinishing: Commonly used in shock absorber tubes and suspension assemblies to eliminate burrs and extend component life.

  • Transmission and Drivetrain Tuning: Enhances the surface finish of gears, shafts, and bearing seats for smoother engagement and better part alignment.

  • Rotors and Flywheels Conditioning: Removes glazing from brake rotors and flywheels, restoring a clean, non-directional finish that promotes better pad seating and more reliable braking.

Case studies

Learn how BRM tools are being used to improve processes, cut costs and save time!

FLEX-HONE®-IMPROVING PISTON RING PERFORMANCE 

Piston rings play a critical role to overall engine performance.  Learn how the FLEX-HONE® consistently provides the optimal surface to ensure peak performance and ring seating. 

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FLEX-HONE® Resource Guide

The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommended RPMs? We go over all of this and more.

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Gold Booklet

Our first booklet on some common practices in Cylinder Boring, Honing, and Wall Finishing. An educational comparison of various rigid honed and Flex-Honed cylinder wall surfaces. 12 pages.

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The Necessity Of A Plateaued Cylinder Wall Finish 

A detailed presentation of several test run engines with performance results of lower blow-by, increased compression, less ring and cylinder wall wear with the Flex-Hone Process. 28 pages.

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Application Sales Sheet

FLEX-HONE®-CROSSHOLE DEBURRING

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FLEX-HONE®-CROSSHOLE DEBURRING

Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!

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FLEX-HONE®-POLISHING HARDENED STEEL

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FLEX-HONE®-POLISHING HARDENED STEEL

Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!

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FLEX-HONE®-COATING REMOVAL

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FLEX-HONE®-COATING REMOVAL

Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!

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FLEX-HONE®-RUST AND CORROSION REMOVAL

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FLEX-HONE®-RUST AND CORROSION REMOVAL

Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!

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FLEX-HONE®-THREAD DEBURRING

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FLEX-HONE®-THREAD DEBURRING

Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!

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NAMPOWER END BRUSH - ALUMINUM

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NAMPOWER END BRUSH - ALUMINUM

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!

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NAMPOWER END BRUSH - INCONEL

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NAMPOWER END BRUSH - INCONEL

Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

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NAMPOWER-CERAMIC THREAD DEBURRING

Learn how these ceramic abrasive filament brushes maximize value per part by debars threads in 5 seconds!

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Need more information

NOT SURE WHAT YOU NEED?

Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.

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CUSTOMIZED BRUSHES

Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.

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GUARANTEED TEST ORDER PROGRAM

Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.

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NEED ON-SITE SUPPORT?

Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.

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Have any questions?

For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges.  We look forward to working with you

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65+ years Experience
Made in the USA
8,000+ Solutions

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