When equipment breaks down on the job, it’s more than just an inconvenience, it’s lost time and revenue. That’s why many maintenance pros rely on FLEX-HONE® tools. These ball-style honing tools feature abrasive globules mounted to flexible filament to help finish the inside of cylinders quickly and effectively. They're a go-to for engine and hydraulic work, where a clean surface can make a real difference in how well things run. What makes them stand out is how easy they are to use, no special setup necessary. They adjust to the shape of the part on their own. Whether you're in the shop or tackling a repair out in the field, FLEX-HONE® gets it done fast—improving reliability, avoiding breakdowns and get you back to work sooner.
Mining/Earthmoving Equipment
YOUR FINISHING PROCESS JUST GOT EASIER. DISCOVER HOW OUR TOOLS HELP MINING AND EARTHMOVING HEAVY EQUIPMENT REBUILDING & REMANUFACTURING INDUSTRIES
Overview
The global remanufacturing market for heavy equipment is valued at tens of billions of dollars, with continuous growth driven by cost-efficiency and environmental benefits. In mining, surface and underground equipment are frequently rebuilt to meet productivity demands. Agriculture also sees high demand for remanufacturing due to seasonal use and the high cost of new machinery.
The heavy equipment rebuilding and remanufacturing industry is a critical sector supporting the mining and agriculture industries. These industries depend on heavy machinery such as excavators, bulldozers, haul trucks, combines, and tractors, which undergo significant wear due to extreme operating conditions. Rebuilding and remanufacturing these machines help reduce costs, extend equipment lifespan, and promote sustainability. Proper surface finishing with industrial wire & abrasive brushes and FLEX-HONE® tools ensures that refurbished equipment meets the highest quality standards. These tools help resolve common wear and surface issues, improve operational efficiency, and extend the service life of expensive machinery.
can be used virtually any rotating spindle
Avoid Costly Breakdowns With FLEX-HONE® Tools
Applications:
- Cylinder Bore Refinishing: Used in diesel and gas engines, hydraulic cylinders, and compressor components to create a crosshatch pattern for improved lubrication.
- Deburring Cross-Holes: Ensures smooth fluid passage in hydraulic valves and fuel injectors.
- Polishing and Surface Conditioning: Used for improving the finish of bearing races, transmission components, and brake system parts.
Common Surface Finishing Problems
Tackled by FLEX-HONE® and Industrial Brush Solutions:
Burrs & Rough Edges
Manufacturing processes like drilling, milling, and cutting often leave burrs and sharp edges that can affect performance.
Corrosion & Rust
Exposure to moisture in pneumatic systems can lead to corrosion, requiring surface conditioning.
Improper Surface Texture
Inaccurate surface finishes can affect sealing capabilities in pneumatic components.
Clogged or Contaminated Passages
Residue buildup inside cylinders, tubes, and manifolds can reduce efficiency and airflow.
WELD CLEANING
Remove slag and oxidation from welded joints for better structural integrity.
Surface Prep for Coating & Bonding
Ensures optimal adhesion on new paint, powder coating or lubricants.
Featured products
Brush Research BCKDBR12, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Silicon Carbide
Abrasive Type: 120 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKDBR120AO, 10-Piece Deburring FLEX-HONE® Kit, 120 Grit, Aluminum Oxide
Abrasive Type: 120 Grit Aluminum Oxide
Kit Includes: 10 Hones
Brush Research BCKFIN24, 10-Piece Finishing FLEX-HONE® Kit, 240 Grit, Silicon Carbide
Abrasive Type: 240 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKFIN240AO, 10-Piece Finishing FLEX-HONE® Kit, 240 Grit, Aluminum Oxide
Abrasive Type: 240 Grit Aluminum Oxide
Kit Includes: 10 Hones
Brush Research BCKFIN600, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Silicon Carbide
Abrasive Type: 600 Grit Silicon Carbide
Kit Includes: 10 Hones
Brush Research BCKFIN600AO, 10-Piece Finishing FLEX-HONE® Kit, 600 Grit, Aluminum Oxide
Abrasive Type: 600 Grit Aluminum Oxide
Kit Includes: 10 Hones
case studies
Learn how BRM tools are being used to improve processes, cut costs and save time!
FLEX-HONE® Versatility In Repairing Cylinder In the Field
Learn how the FLEX-HONE saved its customer $30,000 in damaged valve housings after unexpected damage was caused prior to production.
download pdfFLEX-HONE® Resource Guide
The FLEX-HONE® Resource Guide teaches you how to select the right tool for your application. Have you ever had questions about tool diameter, grit selection, abrasive type or recommenders? We go over all of this and more.
download pdfApplication sales sheets
Abrasive brushes are constructed with nylon filament "impregnated" with raw grain abrasive. Each grain has unique finishing properties. BRM offers a variety of abrasive and grit selections to customize the finish for any application.
Abrasive brushes are constructed with nylon filament "impregnated" with raw grain abrasive. Each grain has unique finishing properties. BRM offers a variety of abrasive and grit selections to customize the finish for any application.
FLEX-HONE®-CROSSHOLE DEBURRING
download pdfFLEX-HONE®-CROSSHOLE DEBURRING
Learn how the FLEX-HONE deburred 48 cross holes in 12 seconds!
download pdf
FLEX-HONE®-POLISHING HARDENED STEEL
download pdfFLEX-HONE®-POLISHING HARDENED STEEL
Learn how the FLEX-HONE took a set of carbide rings from a 40Ra to 4 in less than 20 seconds!
download pdf
FLEX-HONE®-COATING REMOVAL
download pdfFLEX-HONE®-COATING REMOVAL
Learn how the FLEX-HONE removed paint and coating from a cylinder with minimal dimensional change!
download pdf
FLEX-HONE®-RUST AND CORROSION REMOVAL
download pdfFLEX-HONE®-RUST AND CORROSION REMOVAL
Learn how the FLEX-HONE quickly and easily removed corrosion and rust with minimal dimensional change!
download pdf
FLEX-HONE®-THREAD DEBURRING
download pdfFLEX-HONE®-THREAD DEBURRING
Learn how the FLEX-HONE deburrs coarse threads in 6 seconds!
download pdf
NAMPOWER END BRUSH - ALUMINUM
download pdfNAMPOWER END BRUSH - ALUMINUM
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing parts in 10 seconds!
download pdf
NAMPOWER END BRUSH - INCONEL
download pdfNAMPOWER END BRUSH - INCONEL
Learn how the NAMPOWER Ceramic End Brushes automate finishing and deburring by finishing tough Inconel alloy parts in 20 seconds!
download pdf
ABRASIVE NYLON WHEELS-ALUMINUM EXTRUSION DEBURRING
download pdf
NAMPOWER-CERAMIC THREAD DEBURRING
download pdfNAMPOWER-CERAMIC THREAD DEBURRING
Learn how these ceramic abrasive filament brushes maximize value per part by deburrs threads in 5 seconds!
download pdfHow Can We Help
NOT SURE WHAT YOU NEED?
Send in your part and receive a full-service part evaluation, laboratory analysis and product recommendation.
CUSTOMIZED BRUSHES
Didn't find the brush you need? No problem. BRM Technical Engineers will design a tool for your specific application requirements.
GUARANTEED TEST ORDER PROGRAM
Our tools speak for themselves. For qualified production applications, no charge samples will be provided for testing.
NEED ON-SITE SUPPORT?
Our network of manufacturing representatives work with you to discuss your application, deliver samples and optimizing setups.
Have any questions?
For more than 65 years, BRM has been creating solutions to some of the toughest surface finishing challenges. We look forward to working with you
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